Ideas Deserve to Become Real Products

Expert Product Design & Development

Transform Ideas
Into Production-Ready Designs

Experienced CAD designer specialising in design for additive manufacturing. From initial concept to production-ready models, we optimise every design for 3D printing success.

Professional CAD Expertise
Design for Manufacturing
Reverse Engineering
Design Optimisation
30%+
Cost Reduction Through Smart Design
Our Capabilities

High-Performance Materials & Manufacturing

25+ advanced materials in permanent stock, ready for precision manufacturing

Precision 3D printed mechanical components for automotive and industrial applications

Precision Components

Advanced manufacturing materials including ABS, PETG, and carbon fiber composites

Advanced Materials

Complex geometric designs and custom product development solutions

Complex Geometries

Quality assurance testing and dimensional accuracy verification of 3D printed parts

Quality Assurance

Our Design Services

Comprehensive Design Solutions

From concept to production, we provide complete product design and development services tailored for additive manufacturing success.

CAD Design & Modelling

Expert 3D modelling from concept sketches or specifications

  • Professional CAD software proficiency
  • Parametric and surface modelling
  • Technical drawings and documentation
  • 3D visualisation and rendering

Design for Manufacturing

Optimise designs specifically for additive manufacturing

  • Design for additive manufacturing (DfAM)
  • Material selection guidance
  • Support structure minimisation
  • Cost-effective production planning

Reverse Engineering

Create CAD models from physical parts and measurements

  • 3D scanning integration
  • Manual measurement conversion
  • Legacy part reproduction
  • Improvement on original designs

Engineering Consultation

Expert guidance on design challenges and solutions

  • Design review and feedback
  • Manufacturing feasibility analysis
  • Material property consultation
  • Cost-benefit analysis
Our Process

Collaborative Design Journey

A proven process that ensures your design meets all requirements while optimising for manufacturability and cost.

1

Discovery

Understanding your requirements, constraints, and objectives

  • Initial consultation
  • Requirements gathering
  • Feasibility assessment
  • Budget discussion
2

Concept Development

Creating initial design concepts and exploring options

  • Concept sketches
  • Multiple design options
  • Design review sessions
  • Direction selection
3

Detailed Design

Developing production-ready CAD models with full specifications

  • CAD modelling
  • Technical drawings
  • Material selection
  • Manufacturing preparation
4

Validation & Testing

Prototyping and testing to ensure design meets requirements

  • Prototype production
  • Functional testing
  • Design iteration
  • Final approval
Design Philosophy

Our Approach to Design Excellence

Manufacturability First

Every design is optimised for 3D printing from the start, considering layer orientation, support structures, and material properties.

Material Intelligence

Deep knowledge of material properties ensures your design uses the right material for strength, flexibility, temperature resistance, and cost.

Iterative Refinement

Collaborative approach with regular reviews and refinements based on your feedback and testing results.

Production Ready

Designs delivered with full technical documentation, ready for immediate production or future modifications.

Design Expertise

Specialist Knowledge Across Industries

With years of experience in 3D printing and CAD design, we understand the unique requirements of different applications and industries.

Automotive Components

Custom parts for classic and modern vehicles, including interior and mechanical components

Mechanical Assemblies

Complex moving parts, gears, housings, and precision components

Consumer Products

Functional and aesthetic designs ready for production

Industrial Equipment

Robust components for demanding applications and environments

Software Proficiency

Professional CAD Software3D Printing Slicing SoftwareRendering & Visualisation ToolsFEA & Simulation SoftwareTechnical Drawing ToolsFile Conversion Utilities
500+
Designs Completed
95%
First-Time Approval Rate

"Carlos's design expertise saved us weeks of development time. His understanding of 3D printing constraints meant our design worked perfectly first time."

Engineering Manager, Industrial Client

Let's Bring Your Product to Life

Whether you have detailed specifications or just a concept sketch, we'll work with you to create a design that's optimised for 3D printing and ready for production.