Rapid Prototyping
Services UK
Transform your concepts into functional prototypes in 3-10 days. Test, iterate, and validate designs quickly before committing to expensive production tooling.
Validate Ideas Faster, Reduce Risk
Rapid prototyping enables you to test concepts, gather feedback, and refine designs before investing in expensive production tooling or large manufacturing runs.
Functional Prototypes
Engineering Validation
Concept Models Fast Iteration Cycles
Test and refine designs quickly with rapid turnaround
Cost-Effective Testing
Validate concepts before committing to production tooling
Functional Prototypes
Production-grade materials for real-world testing
Design Validation
Identify issues early in the development cycle
Rapid Prototyping Capabilities
Professional-grade equipment and materials for precision prototyping across demanding applications.
Materials & Technologies
Our rapid prototyping services utilise industrial-grade 3D printing technologies including FDM, SLA, and SLS processes. We work with over 25 engineering-grade materials ranging from standard PLA and ABS through to high-performance options like PEEK, carbon fibre composites, and glass-filled nylons.
For functional prototypes requiring specific mechanical properties, we offer materials with high temperature resistance (up to 300°C), chemical resistance for automotive and industrial applications, and UV-stable options for outdoor use. Each material is selected to match your prototype's intended testing environment.
Precision & Tolerances
Standard tolerances of ±0.1mm for most applications, with tighter tolerances available for precision engineering requirements. Layer heights from 0.05mm for fine detail work up to 0.3mm for rapid concept models. Maximum build volumes accommodate parts up to 300 x 300 x 400mm in a single print.
Post-processing options include vapour smoothing, CNC machining of critical surfaces, painting, and assembly of multi-component prototypes. We can match specific Pantone colours and surface finishes to replicate production intent.
Quality Assurance
Every prototype undergoes dimensional verification before dispatch. For engineering prototypes, we provide inspection reports documenting critical dimensions and material certificates. Our quality process ensures your prototype accurately represents your CAD design, reducing iteration cycles and accelerating your development timeline.
Build Volume
300 x 300 x 400mm
Single piece maximum
Layer Resolution
0.05 - 0.3mm
Application dependent
Tolerances
±0.1mm
Standard accuracy
Materials
25+
Engineering grades
From Concept to Production Validation
Choose the right prototype type for your development stage and testing requirements.
Concept Models
Visual representations for design reviews and stakeholder presentations
Ideal For:
- Design reviews
- Market research
- Investor presentations
- Team collaboration
Functional Prototypes
Working models for testing fit, form, and function in real-world conditions
Ideal For:
- Mechanical testing
- Assembly validation
- User testing
- Performance evaluation
Engineering Prototypes
Production-grade materials and tolerances for comprehensive validation
Ideal For:
- Stress testing
- Environmental testing
- Certification samples
- Pre-production validation
Streamlined Workflow for Speed
Our proven process ensures fast turnaround without compromising on quality or precision.
Submit Design
Upload CAD files or sketches. We'll review for manufacturability and suggest improvements.
Rapid Quote
Receive detailed quote with material recommendations and timeline within 24 hours.
Print & Test
Parts manufactured with quality checks. We can provide photos during production.
Iterate & Refine
Review prototype, make design changes, and quickly produce revised versions.
Trusted Across Multiple Sectors
Real Results from Rapid Prototyping
See how our rapid prototyping services helped clients accelerate development and reduce costs.
Classic Car Dashboard Prototype
Challenge
Needed custom gauge housing for vintage restoration within 2 weeks
Solution
Created functional prototype in ABS for test fitting, then final version in carbon fiber composite
Perfect fit achieved in one iteration, saved 6 weeks vs traditional manufacturing
Industrial Valve Component
Challenge
Required pressure-tested prototype for new valve design certification
Solution
Produced engineering prototype in Nylon with precise threading and sealing surfaces
Passed all pressure tests, validated design before tooling investment of £15,000
Ready to Accelerate Your Product Development?
Upload your design files today and receive a detailed quote within 24 hours. Our team will work with you to select the right materials and prototyping approach for your needs.